VTC900 CNC Mashiinka Lathe Tooska ah
Astaamaha
Marka la barbardhigo qalabkii hore ee la midka ahaa ee mashiinka, waxay leedahay faa'iidooyinka soo socda:
Tilmaamayaasha halbeegga muhiimka ah ee qalabka mashiinka, sida dhexroorka ugu sarreeya ee mashiinka mashiinka, labada dhidib ee xawaaraha dhaqsaha badan, iwm, waxay ku dhow yihiin ama ka weyn yihiin qalabka mashiinka shisheeye ee la midka ah.
Mashiinku wuxuu leeyahay qaab dhismeed is haysta, raad yar, qaabayn macquul ah oo dhammaan qaybaha shaqada, hawlgal ku habboon iyo dayactirka.
Qalabka mashiinka dhismaha ugu weyn iyo sifooyinka farsamada
Tallaabada 1: Saldhig
Qaabka feeraha ee saldhigga waxaa hagaajiyay barnaamijka Ansys software, kaas oo ka dhigaya mashiinku inuu yeesho qallafsanaan sare.Maaddadu waa bir cufnaanta sare leh oo leh xoog sare iyo nuugista naxdinta leh.
Spinal
Saxiixa qalabkan taxanaha ah ee mishiinada waxa lagu dooran karaa A2-11 unug isdifaaca gudaha ama dibada laga keeno, ama unuga dunta guriga lagu sameeyo, kaas oo qaata qaabka caalamiga ah ee horumarsan iyo qaab-dhismeedka hadda bislaaday ee naqshadaynta.Taageerada usheeda hore ee ugu weyn waxay ka kooban tahay rullaluistemadka cylindrical oo isku xigta iyo laba geesood oo riixaya xagasha xiriirka ah, iyo taageerada dhabarka waa rullaluistemadka cylindrical laba jeer;Gawaarida ayaa laga keenaa xadhkaha isdifaaca saxda ah, iyo biraha waxaa lagu subkay dufan xawaare sare leh oo dibadda laga keeno.Horudhacyada axial iyo radial ee nidaamka spindle-ka waxaa lagu hagaajin karaa hal nuts oo loogu talagalay qallafsanaanta sare iyo axial.Giraanta gudaha ee rullaluistu waxay loo isticmaali karaa in lagu hagaajiyo nadiifinta shucaaca, si loo helo saxnaanta mashiinka ugu fiican iyo heerkulka hawlgalka oo hooseeya.
Matoorka ugu muhiimsan ee taxanahan qalabka mashiinka wuxuu u kaxeeyaa dunta si uu ugu wareego suunka badan, si loo hubiyo waxtarka sare, qaylada hoose iyo gariir hoose ee nidaamka gudbinta oo dhan si loo buuxiyo shuruudaha goynta xaaladaha kala duwan sida hoose xawli iyo torque sare iyo xawli sare iyo awood sare.Sanduuqa cirifka iyo saldhigga waxay ku xiran yihiin godadka, si markaa isku xirka dunta ee qalabka mishiinku uu leeyahay qallafsanaan sare.
Nidaamka quudinta
Faasasyada X iyo Z waxaa wata matoorada servo waxayna si toos ah ugu xiran yihiin furaha kubbadda iyadoo loo marayo isku xirka laastikada.Karoollada kubbadda ayaa lagu rakibay iyadoo labada daraf ay go'an yihiin.
VTC900L laba xadiidka hagaha dhidibka ah waxaa laga soo dhoofiyaa tareenada hagaha duuban, tareenada hagaha afar jiho oo ah nooca load siman, load saxda ah sare, inta u dhaxaysa qafis rullaluistemadka kala soocay, si loo yareeyo dhaqdhaqaaqa degdega ah ee iska caabin khilaaf iyo kor u kaca heerkulka, qallafsanaanta kulaylka, oo sidaas daraaddeed si weyn u hagaajin. saxnaanta processing, xawaaraha dhaqsaha badan iyo waxtarka wax soo saarka.Faa'iidooyinkeeda aadka u wanaagsan waa cabbir yar, saxsanaan sarreeya, kharashyada dayactirka hooseeya, waa raadinta saxda ah ee isticmaaleyaasha kharash-ku-ool ah ee qaabeynta la doorbiday, gaar ahaan ku habboon warshadaha gawaarida ee shuruudaha joogteynta cabbirka qaybta.
Qalab
Qalabka haysta waxa uu leeyahay habab kala duwan, isticmaalayaashuna waxay dooran karaan si xor ah iyadoo loo eegayo baahiyahooda dhabta ah iyo isticmaalka caadooyinka.
Qaabeynta caadiga ah: Global/Taiwan servo horizontal hydraulic 8/12 munaaradda qalabka saldhigga, qalabkan taxanaha ah waxaa gacanta ku haya matoorka servo, wuxuu noqon karaa xulashada aaladda degdega ah ee labada dhinac, quful hydraulic, adkeyn sare;Global vertical 4/6 xarun servo qalab haysta, qalab haystaa wuxuu leeyahay qaab-dhismeedka design aad u fiican iyo adkaansho sare isticmaalaya teknoolajiyada servo, indexation iyo quful Haydarooliga, indexation, xasilloon oo sax ah, gaar ahaan ku habboon habaynta qaybaha warshadaha baabuurta.
Chuck dhululubo
Qalabka caadiga ah ee qalabkan mashiinka ayaa doorta Taiwan ama chuck hydraulic ah, chuck waa biyo-celin aan biyuhu lahayn, kursiga daanka daanka iyo jidhka diskka oo simbiriirixan leh, waxay si wax ku ool ah uga hortagi kartaa qaboojiyaha iyada oo loo marayo chuck si ay u daadiyaan lafdhabarta, laakiin sidoo kale waxay ka hortagi kartaa jilibka galay dusha simbiriirixaya ee kursiga slide.Waxaa jira 3 T-slots oo ku yaal wejiga ugu dambeeya ee chuck, kaas oo si fudud loogu beddeli karo qalabyo kala duwan, si degdeg ah oo wanaagsan u la qabsan kara, oo buuxin kara shuruudaha isticmaalayaasha si ay u farsameeyaan qaybo kala duwan.Sidoo kale ikhtiyaari ah chuck haydarooliga iyo dhululubada, quwadda korontada ee guriga iyo dhululubada Taiwan.Dhululubada sidoo kale waxay leedahay shaqo ogaansho ikhtiyaari ah.
Saldhigga saliidda
Qalabka mishiinku wuxuu qaataa nidaamka sifaynta tooska ah ee dhexdhexaadka ah ee ganacsiga gudaha ama wadajirka, wuxuuna leeyahay shaqada alaarmiga heerka dareeraha iyo alaarmiga cadaadiska.
Nidaamka qaboojinta
Qulqulka bamka qaboojiyaha mashiinkani waa 133L/min, madaxuna waa 40 mitir.Sanduuqa qaboojinta ayaa laga soocay mashiinka ugu muhiimsan (taangi qaboojinta ayaa lagu rakibay gadaasha ama dhinaca mashiinka weyn) si loo hubiyo in saxnaanta mashiinka laga ilaaliyo kulaylka goynta.Isticmaalka bamka qaboojinta ee dibedda laga keeno, biyaha qaboojinta waxaa loo qaybiyaa saddex siyaabood ka dib marka bamka qaboojinta uu soo saaro kala-soocida biyaha: mid ayaa ku xiran dekedda biyaha qaboojinta ee qalabka qaboojiyaha, waxaana lagu soo saaraa birta mindiyaha si ay u bixiso qaboojinta iyo saliidaynta qaybaha iyo qalabka si loo hubiyo saxnaanta mashiinka shaqada iyo hagaajinta nolosha adeegga qalabka;Midka kale wuxuu ku xiran yahay tuubada biyaha ee ka sarreysa saldhigga dhinaca bidix ee lafdhabarta si loo daadiyo feylasha birta ee sariirta: midka saddexaad wuxuu ku xiran yahay qoryaha biyaha si loogu nadiifiyo qaybaha iyo qalabka mashiinka.
Gaadhida Chip
Sida laga soo xigtay walxaha kala duwan ee shaqada, mashiinku wuxuu dooran karaa ka saarista silsilad-taarikada ka saarista, xoqida ama saarista jajabka xoqida magnetic.Soosaarayaasha silsilad-taarikada ah waxay ku habboon yihiin ururinta iyo rarida dhammaan noocyada duubka, xirmooyinka iyo baloogyada chips-ka.Xaraashku wuxuu ku habboon yahay gudbinta naxaasta, aluminium, birta iyo qashinka kale.Soosaarayaasha jajabka birta birta ah ayaa inta badan loo adeegsadaa qaadista jajabyada birta ah ee kabka ah in ka yar 150 mm oo dhererkeedu yahay farsamaynta qoyan.Ciribtirka jajabku waa si toos ah, bilawga iyo joogsiga ciribtirka chip-ka waxaa xakameyn kara taliska M.
Tilmaamaha
Qaabka | VTC900 | |
Max.Sariirta korkeeda ku lullaab | 900mm | |
maxDhererka leexashada | 750mm (soo baxay dia.≤Ф500) | |
Max.Dhexroorka rogashada | Φ900mm (dhererka jeestay≤300) | |
Nooca Spindle-ka iyo koodka | A2-11 (cutubka lafdhabarta) | |
Xawaaraha Spindle-ka | 80-1500r/daqiiqo (cutubka lafdhabarta) | |
Marxaladda xawaaraha Spindle-ka | Tallaab la'aan | |
Saamiga gudbinta lafdhabarta | 1:3 | |
Awoodda wax soo saarka ee matoorka weyn | 15/18.5kw | |
Wareegga matoorka weyn ee la qiimeeyay | 191/236Nm | |
Dhererka dhexroorka/qaabka | 630/K3L | |
X- dhidibka servo motor | β22-22Nm | |
Z-axis servo motor | Β22-22Nm | |
Qalab | Qalabka BMT65 | 12 booska |
Jidka haga | Hagaha tareenka | dhidibka Z 55mm |
dhidibka X 45mm | ||
Tiirka hagaha dhererka tareenka | Dariiq toosan | 600mm |
Beam hagaha dhererka tareenka | Dariiq toosan | 400mm |
Lammaanaha kubbadda dhidibka-Z | 5010 | |
X-dhidibka kubbadda xadhkaha goosadka | 4010 | |
dhidibka X-xawaaraha goosha degdega ah | Dariiq toosan | 18m/daqiiqo |
dhidibka Z-xawaaraha goosha degdega ah | Dariiq toosan | 18m/daqiiqo |
dhidibka X safarka | -100 ~ + 500mm | |
dhidibka Z safarka | 780mm | |
Awoodda korantada | 50KVA | |
Miisaanka | 11T | |
Cabbirka guud | 2700×2450×3200mm |